Roller Die Wire Drawing Machine Unit (including pay-off machine,turnover box,take-up unit,controlling cabinet,etc)

1. Wire Drawing Machine 2. Application : For drawing of wire cord 3. Winding Drum Using Surface Spraying WC

Deadbeat Wire Drawing Machine/Straight line wire drawing machine

The Major Technical Parameter :

Specification	Pass	The Maximum  into Line	The Minimum into Line	Motor Power	Maximumspeed	Noise Level
350	6-10	Φ3.5 mm	Φ 0.6 mm	7.5 -11 kw	20 M/s	80-82 dBA
400	6-10	Φ4.2 mm	Φ0.75 mm	11-15 kw	20 M/s	80-82 dBA
450	6-11	Φ4.8 mm	Φ 1.0 mm	15-22 kw	18 M/s	80-82 dBA
500	6-12	Φ5.0 mm	Φ 1.2 mm	22-37 kw	18 M/s	80-82 dBA
560	4-13	Φ6.5 mm	Φ 1.4 mm	22-45 kw	18 M/s	80-83 dBA
600	4-13	Φ7.0 mm	Φ 1.6 mm	22-55 kw	16 M/s	80-83 dBA

The main mechanical indexes :

1, Winding Drum Using Surface Spraying WC Or Surfacing Processing, Hardness of HRC56-62

2,  Transmission Adopts Hard-toothed Surface Reducer, Planetary Reducer or Double enveloping worm gear and worm drive

3, Cooling Method : Mold Directly USES The Water Cooling, Winding Drum With Water and Wind Cooling Device, Satisfy Requirement of Drawing

TECHNICAL CONDITIONS OF WIRE DRAWING

1.DRAWING PASSES: 23 (Customized)

2.MATERIAL:LOW CARBON STEEL WIRE

3.INLET:      Φ1.8-Φ1.4MM

4.OUTLET: Φ0.416MM

5.RADIO REDUCTION:14.5%

6. FINISH PRODUCTS COMPRESSION RATIO:6-8%

7.TAKEUP SPEED: DESIGNED SPEED 14M/S

    NORMAL DRAWING SPEED IS 10-12M/S.

8.NOISE LEVEL: ≤85DB(A)

 

MECHANICAL PART

   1 1.MAIN STRUCTURE: TURNOVER,2 SETS OF CONE PULLEY,CONE PULLEY

       FISSION ON CHIP,SURFACE TREATED WITH WC,COATING THICKNESS IS 0.05MM

      2.DRIVE PART: COG BELT DRIVE.MAIN DRIVE USES ARC TOOTH;

        TIMING BELT USES IMPORTED BRAND(CONTINENTAL);

MAIN PARTS OF THE ENGINE USE SKF IMPORTED BEARINGS.

3. MAIN ELECTRICAL MACHINE:22KW VARIABLE FREQUENCY MOTOR.

4. WATER TANK USES STAINLESS STEEL MATERIALS;

INSIDE THE TANK EQUIPPED WITH MANUAL-CONTROL LEVEL SYSTEM;

COOLING LUBRICATION:SUGGESTING BIG CIRCULATION WITH SELF-COOLING.

5. BE EQUIPPED WITH A DRAWING DIE IN FRONT OF THE RACK;

FINISHED DIE-SET IS MADE OF BRASS.

6. BE EQUIPPED WITH STRAIGHTENING SET,STRAIGHTEN GEARING IS  INTEGRALLY PRESSED;

TILTING FORCE:<200N.

 

MAIN ASSEMBLIES

 

1.Cone pulley:packing separately,surface coating with tungsten carbide (double roll tube included),lifetime is ensured to be more than 20,000hours.

2.Transmission :the brand of timing belt is NINGBAO of Ningbo, brand of bearings is SKF.Thread round is overall quenched. (warranty period:1year)

3.Transducer:All use ABB/Mitsubishi products.

4.Sensing element: use TURCK,German.

5.Relay and other Low voltage electricals: Schneider,France.

6.PLC,display screens use SIEMENS/Mitsubishi products.  

7.The water tank use stainless steel materials.

Roller Die Wire Drawing Machine Unit (including pay-off machine,turnover box,take-up unit,controlling cabinet,etc)